Modelling the conditions of circulating water supply for a copper ore processing plant

Abstract

There is carried out a quantitative assessment of the changes in the circulating water composition under the influence of its conditioning method in a circulating water supply system of the Balkhash Concentrator Plant. Research objects are circulating water model mixtures which are reuse in copper ores flotation after clarification in a tailings dam. They are obtained in a laboratory because of modelling the mixing and storage conditions of enrichment tailings from the Balkhash Concentrator Plant and acid effluents neutralization sludge from the Balkhash Copper Smelter Plant with industrial effluents from other enterprises in Balkhash region. There is considers two schemes for conditioning of recycle water in the process water supply system: by mixing clarified water obtained during the combined or separate waste storage (enrichment tailings and acid effluents neutralization sludge). Studies have shown that after mixing these flows in the tail collector and their combined storage in the tailings dam chemical and physico-chemical processes occur that contribute to the removal of several pollutants (copper, arsenic, iron, zinc, cadmium, and nickel) from circulating water, which can be explained by the binding of cations these elements into insoluble compounds. Based on the results obtained, it is recommended to use a combined waste storage technology for the circulating water conditioning.